A cikin duniyar da ke da bambancin ƙarfe na aluminum, inda takamaiman buƙatun juriya ga tsatsa, ƙarfin matsakaici, da kuma ƙarfin aiki na musamman suka haɗu,5052 aluminum yana tsaye a matsayin mafi kyawunmafita. An samar da shi a cikin yanayin H112, wannan ƙarfe mai sauƙin magancewa wanda ba za a iya magance shi da zafi ba yana ba da ingantaccen bayanin martaba ga injiniyoyi da masu ƙera shi. Wannan bayanin fasaha ya yi cikakken bayani game da abun da ke ciki, halaye, da aikace-aikacen sandar aluminum ta 5052 H112, yana nuna dalilin da yasa ya zama kayan zaɓi don yanayi mai wahala.
1. Sinadarin Sinadari: An ƙera shi don juriya ga tsatsa da kuma tsari
5052 babban ƙarfe ne a cikin jerin 5000 (Al-Mg), wanda aka san shi da kyakkyawan juriyar tsatsa wanda ya samo asali daga sinadarin magnesium da rashin jan ƙarfe a matsayin babban sinadarin haɗa ƙarfe. Wannan abun da ke ciki yana samar da daidaito mafi kyau tsakanin aiki da kuma yadda ake ƙera shi.
An bayyana daidaitaccen tsari kamar haka:
· Aluminum (Al): Sauran (Kimanin 97.2%)
· Magnesium (Mg): 2.2% ~ 2.8% (Mafi ƙarfin maganin ƙarfi da haɓaka juriyar tsatsa)
· Chromium (Cr): 0.15% ~ 0.35% (Mai tace hatsi; yana inganta juriya ga tsagewar damuwa da lalata)
· Baƙin ƙarfe (Fe): ≤0.40%
· Silicon (Si): ≤0.25%
· Tagulla (Cu): ≤0.10% (An ajiye shi ƙasa da gangan don haɓaka juriyar tsatsa)
· Manganese (Mn): ≤0.10%
· Zinc (Zn): ≤0.10%
· Sauran Abubuwa (Kowannensu): ≤0.05%
Fahimtar Ƙarfe: 5052 yana samun ƙarfinsa musamman daga ƙarfafawar maganin tauri ta hanyar magnesium da kuma tauri daga tauri (aiki mai sanyi). Yanayin H112 yana nuna cewa an yi amfani da sandar zafi (misali, an fitar da ita ko an yi mata zafi) kuma wataƙila ta fuskanci tauri daga tsarin, amma ba ga iyakar da aka sarrafa na yanayin H32 ko H34 ba. Yana tabbatar da ƙayyadadden ƙayyadadden kayan aikin injiniya. Ƙarancin abun ciki na jan ƙarfe yana da matuƙar muhimmanci, domin yana hana samuwar ma'aurata na galvanic a cikin ƙananan tsarin, yana ba da juriya mai ƙarfi ga nau'ikan hanyoyin lalata, musamman ruwan gishiri.
2. Halayen Inji da Aiki
A matsayin ƙarfe mai laushi wanda ba za a iya magance shi da zafi ba, halayen 5052 ana sarrafa su ta hanyar matakin aikin sanyi. Yanayin H112 yana wakiltar tushe mai ƙarfi da ƙarfin aiki mai kyau.
Kayayyakin Inji (Yawancinsu ga 5052 H112):
· Ƙarfin Tashin Hankali: 25~29 ksi (170~200 MPa)
· Ƙarfin Yawa (0.2% Ragewa): 13,000 psi (90 MPa) min.
· Tsawaita: 12% ~ 18% a cikin inci 2 (Yana nuna babban sassauci)
· Ƙarfin Ragewa: Kimanin 17 ksi (117 MPa)
· Tauri (Brinell): 47 HB
· Ƙarfin Gajiya: 14 ksi (97 MPa)
Halayen Aiki da Sarrafawa:
· Kyakkyawan Juriyar Tsatsa: Wannan shine alamar 5052. Yana nuna juriya mai kyau ga yanayin ruwa da tsatsa na ruwan gishiri, yana yin aiki mafi kyausauran ƙarfe na aluminum banda waɗandaAn tsara shi musamman don amfanin ruwa (kamar 5083/5086). Hakanan yana nuna kyakkyawan juriya ga sinadarai na masana'antu.
· Ingantaccen Tsarin Aiki da Ingancin Aiki: A cikin yanayin H112 mai laushi, 5052 yana ba da kyakkyawan damar aiki mai sanyi. Ana iya lanƙwasa shi cikin sauƙi, birgima, ƙirƙira shi, da juyawa ba tare da fashewa ba. Wannan ya sa ya dace da hanyoyin ƙera abubuwa masu rikitarwa.
· Kyakkyawan Injin Aiki: Ko da yake ba ƙarfe mai sarrafa kansa ba ne kamar 2011, 5052-H112 yana da ingantaccen injin aiki. Yana samar da guntu masu ƙarfi, yana buƙatar ingantattun na'urori masu fashewa da tsarin kayan aiki. Taushinsa yana ba da damar kammala saman da kyau.
· Babban ƙarfin walda: 5052 yana da kyakkyawan ƙarfin walda ta amfani da duk dabarun gama gari, gami da walda ta Gas Tungsten Arc (GTAW/TIG), walda ta Gas Metal Arc (GMAW/MIG), da walda mai juriya. Yankin walda yana riƙe da ƙarfi mai kyau da juriyar tsatsa.
· Kyakkyawan martanin shafa fenti na Anodic: Kyakkyawan zaɓi ne don yin anodizing, yana samar da wani Layer na oxide mai haske, iri ɗaya, kuma mai kariya wanda za a iya rina shi. Hakanan ana iya fenti shi cikin sauƙi kuma ana iya ɗaure shi.
· Matsakaicin Matsakaici na Ƙarfi zuwa Nauyi: Yana ba da daidaito tsakanin ƙarfin ƙarfe mai ƙarfi na ƙarfe 6000/7000 da kuma ƙarfin tsari mai ƙarfi na jerin 1000, wanda hakan ya sa ya zama zaɓi mai ƙarfi amma mai aiki.
3. Faɗin Aikace-aikacen: Mulkin Daular Dorewa da Ƙirƙira
Haɗin juriyar tsatsa, tsari, da kuma iyawar walda ya sa ma'aunin sandar 5052 H112 ya zama dole a cikin manyan masana'antu da dama.
A. Aikace-aikacen Ruwa da na Ƙasashen Waje:
· Gina Jirgin Ruwa da Jirgin Ruwa: Faranti na jirgin ruwa, bene, manyan gine-gine, shingen shinge, da kayan tsani.
· Kayan Aikin Ruwa: Madarar Ruwa, ƙuraje, ƙuraje, da tankunan mai.
· Kayan Aikin Tashar Jiragen Ruwa: Hanyoyin Tafiya, sassan gini marasa mahimmanci, da kuma murfin da aka fallasa ga wuraren da ke fuskantar ambaliyar ruwa.
B. Sufuri da Kera Motoci:
· Faifan Jikin Mota: Faifan ciki, kayan ado, da sassan jiki marasa tsari waɗanda ke buƙatar tsari mai kyau.
· Jikunan Motocin Kasuwanci: Silinda na babbar mota da tirela, bene, da kayan haɗin gwiwa.
· Motocin Jirgin Kasa: Layin ciki, bututun ruwa, da kayan ado.
C. Ƙirƙira da Gine-gine na Gabaɗaya:
· Kayan Aikin Sarrafa Sinadarai: Tankuna, bututu, da murfin da ake amfani da su wajen sarrafa takamaiman sinadarai.
· Gyaran Gine-gine da Facades: Abubuwan ado, faranti masu ƙyalli, da kuma alamun da ake buƙatar juriya ga tsatsa.
· Kayan aiki da na'urorin lantarki: Chassis, panels, da gidaje na kayan aiki na masu amfani da masana'antu.
D. Kera da Kayan Aiki:
· Jigs, Fixtures, da Samfura: Inda ake buƙatar kayan aiki marasa maganadisu, masu jure tsatsa.
· Tsarin Samfura: Yana da kyau wajen ƙirƙirar da kuma gwada ra'ayoyin ƙira saboda sauƙin ƙirƙira.
Me yasa muke samun 5052 H112 Aluminum Bar daga ƙwararrunmu?
Mu abokin tarayya ne mai himma don samar da mafita na aluminum, ba wai kawai muna samar da kayan aiki ba, har ma da ƙwarewar fasaha don tabbatar da nasarar aikin ku.
· Tabbataccen Kayan Aiki: An samar da sandunan mu na 5052 H112 tare da cikakken bin diddigin bayanai da takaddun shaida bisa ga ASTM B211 ko ƙa'idodin ƙasashen duniya iri ɗaya, wanda ke tabbatar da inganci da aiki mai kyau.
· Ayyukan Injin Daidaito Masu Haɗaka: Bayan samar da kayan mashaya na asali, musashen injinan CNC mai ci gaba shineƙwararre wajen aiki da ƙarfe masu jerin 5000. Za mu iya isar da kayan aikin da aka yi da injin daidai daga 5052, muna kiyaye halayensa da kuma biyan takamaiman buƙatunku.
· Haɗin gwiwar Fasaha Mai Zurfi: Ƙungiyarmu tana ba da fiye da ciniki ɗaya. Muna ba da tallafin shawara kan zaɓin kayan aiki, zaɓuɓɓukan fushi (misali, ba da shawara idan yanayin da aka taurare kamar H32 ya fi dacewa), da kuma mafi kyawun hanyoyin ƙera 5052, wanda ke taimaka muku inganta aikin lalata, ƙarfi, da kuma iya kera su.
Nemi mafita mai inganci da amfani ga kayan aiki. Ga ayyukan da juriya ga tsatsa, tsari, da kuma walda suka fi muhimmanci, 5052 H112 shine zaɓin da aka tabbatar. Tuntuɓi ƙungiyar tallace-tallace ta fasaha a yau don neman ƙiyasin farashi, takaddun shaida na kayan aiki, ko don tattauna takamaiman buƙatun aikace-aikacen ku tare da ƙwararrun injiniyanmu. Bari mu samar da kayan aiki da ƙwarewar da ke samar da tushen ƙirar ku mai ɗorewa.
Lokacin Saƙo: Fabrairu-04-2026
